Sewage Treatment Plants MBR (Membrane Bio Reactor) STP
Turnkey Water Treatment Solution

MBR (Membrane Bio Reactor) STP

Cutting-edge MBR sewage treatment system delivering high-quality effluent suitable for direct recycling and flushing.
Capacity / Flow Customized (500 LPH to 100+ MLD)
Material Grade SS 316 / SS 304 / FRP Vessels
Automation Fully Automatic / PLC & SCADA
Compliance ISO 9001 / CPCB & PCB Norms
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System Description & Engineering Process

Membrane Bio Reactor (MBR) technology combines conventional biological treatment with membrane filtration. It eliminates the need for secondary clarifiers and sand/carbon filters, providing superior effluent quality with a reduced footprint.

Key Design Highlights

Ultra-compact design, high MLSS operation, crystal-clear treated water output, zero sludge carryover, ideal for space-constrained sites.

Standard Technical Parameters

Parameter / Component Engineering Specification
System Model / Type Industrial Grade MBR (Membrane Bio Reactor) STP
Plant Capacity Range 500 LPH to 100,000+ LPH (Customizable)
Feed Water TDS Range Up to 10,000 PPM (High Salinity / Effluent Feed Compatible)
Permeate Water Quality < 50 PPM TDS (Complies with BIS IS:10500 & Boiler Feed Standards)
Pressure Vessel Material FRP (Fiberglass Reinforced Plastic) / SS 316 High Pressure Vessels
High Pressure Pumps Grundfos / CNP Vertical Multistage Stainless Steel Pump
Membrane Element Dow Filmtec / Hydranautics High-Rejection Polyamide TFC
Piping & Valves SS 316 / UPVC Sch-80 Heavy Duty Industrial Piping
Control Automation Microprocessor / PLC Panel with Digital Flow & TDS Meters

Industrial Applications & Target Sectors

Textile & Dyeing Mills

High-volume effluent treatment, color removal, and water recycling for dyeing and washing processes.

Pharmaceutical Manufacturing

High-purity purified water (PW) generation complying with Pharmacopoeia standards.

Food & Beverage Industry

Process water treatment, beverage blending water purification, and CIP rinse water recovery.

Power Plants & Boilers

Ultra-pure demineralized boiler feed water to prevent scaling, pitting, and tube failure.

Chemical & Process Plants

Zero Liquid Discharge (ZLD) integration, hazardous effluent reduction, and chemical recovery.

Commercial Infrastructure

Hotels, hospitals, IT parks, and residential townships requiring clean domestic & STP recycled water.

Frequently Asked Questions

MBR technology combines biological aeration with ultrafiltration membrane separation. It produces crystal-clear effluent with zero suspended solids, eliminates secondary clarifiers, and operates at higher MLSS concentrations in a compact footprint.

High-grade hollow fiber or flat sheet MBR membranes typically last 5 to 8 years when operated with proper Chemical Clean-In-Place (CIP) protocols, regular backwashing, and pre-treatment screening.

Yes, MBR permeate water achieves high clarity, low BOD (<5 mg/L), and near-zero turbidity, making it directly suitable for cooling tower makeup, toilet flushing, industrial washing, and landscape irrigation.

Maintenance CIP is performed every 1 to 3 months depending on flux rate and organic load, using mild sodium hypochlorite or citric acid solutions to remove bio-fouling and organic scale.

MBR energy consumption ranges from 0.8 to 1.4 kWh/m³ of treated water. Modern energy-efficient blowers and optimized membrane aeration manifolds significantly reduce operational power costs.

Direct Quotation Request

Get an Instant Proposal & Plant Layout for MBR (Membrane Bio Reactor) STP

Our senior environmental engineers will evaluate your raw water parameters, required flow rate, and site footprint to provide an accurate technical and commercial proposal.

Immediate Support Hotline +91 93284 66241
Engineering Inquiry Mail info@aquacaresolution.com
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