Water Treatment Plants Water Softening Plant
Turnkey Water Treatment Solution

Water Softening Plant

Ion-exchange water softeners for removing hardness (Calcium and Magnesium) to prevent scaling in boilers and piping.
Capacity / Flow Customized (500 LPH to 100+ MLD)
Material Grade SS 316 / SS 304 / FRP Vessels
Automation Fully Automatic / PLC & SCADA
Compliance ISO 9001 / CPCB & PCB Norms
Request Commercial Quotation Call Sales Engineer

System Description & Engineering Process

Aqua Care Solution Water Softening Plants utilize premium cation exchange resin to replace scale-forming calcium and magnesium ions with sodium ions, protecting cooling towers, boilers, and plumbing fixtures.

Key Design Highlights

High-capacity food-grade cation resin, automatic brine regeneration systems, durable FRP vessels, scale prevention guarantee.

Standard Technical Parameters

Parameter / Component Engineering Specification
System Model / Type Industrial Grade Water Softening Plant
Plant Capacity Range 500 LPH to 100,000+ LPH (Customizable)
Feed Water TDS Range Up to 10,000 PPM (High Salinity / Effluent Feed Compatible)
Permeate Water Quality < 50 PPM TDS (Complies with BIS IS:10500 & Boiler Feed Standards)
Pressure Vessel Material FRP (Fiberglass Reinforced Plastic) / SS 316 High Pressure Vessels
High Pressure Pumps Grundfos / CNP Vertical Multistage Stainless Steel Pump
Membrane Element Dow Filmtec / Hydranautics High-Rejection Polyamide TFC
Piping & Valves SS 316 / UPVC Sch-80 Heavy Duty Industrial Piping
Control Automation Microprocessor / PLC Panel with Digital Flow & TDS Meters

Industrial Applications & Target Sectors

Textile & Dyeing Mills

High-volume effluent treatment, color removal, and water recycling for dyeing and washing processes.

Pharmaceutical Manufacturing

High-purity purified water (PW) generation complying with Pharmacopoeia standards.

Food & Beverage Industry

Process water treatment, beverage blending water purification, and CIP rinse water recovery.

Power Plants & Boilers

Ultra-pure demineralized boiler feed water to prevent scaling, pitting, and tube failure.

Chemical & Process Plants

Zero Liquid Discharge (ZLD) integration, hazardous effluent reduction, and chemical recovery.

Commercial Infrastructure

Hotels, hospitals, IT parks, and residential townships requiring clean domestic & STP recycled water.

Frequently Asked Questions

Water softeners use strong acid cation (SAC) sodium-form resin beds. As hard water passes through, calcium (Ca2+) and magnesium (Mg2+) ions are exchanged for harmless sodium (Na+) ions.

Resin becomes exhausted when all sodium sites are occupied by calcium/magnesium ions. Regeneration is performed by flushing the resin bed with a saturated sodium chloride (salt brine) solution.

Salt dosage is calculated based on resin volume and total hardness (PPM as CaCO3). Typically, 100 to 150 grams of NaCl salt per liter of cation resin is required for full capacity recovery.

Hard water causes hard calcium carbonate scaling on heating elements and heat exchangers, leading to thermal insulation, pipe clogging, excessive fuel consumption, and boiler tube rupture risk.

Manual softeners require operators to turn valves for backwash, brine draw, and rinse. Automatic multi-port softeners use digital timer/meter controllers to execute regeneration automatically at night or after volume limits.

Direct Quotation Request

Get an Instant Proposal & Plant Layout for Water Softening Plant

Our senior environmental engineers will evaluate your raw water parameters, required flow rate, and site footprint to provide an accurate technical and commercial proposal.

Immediate Support Hotline +91 93284 66241
Engineering Inquiry Mail info@aquacaresolution.com
03

Explore Equipment

Complementary Water Treatment Systems