Water Treatment Plants Reverse Osmosis (RO) Plant
Turnkey Water Treatment Solution

Reverse Osmosis (RO) Plant

High-recovery RO purification plants for removing dissolved salts (TDS), heavy metals, and silica from raw water.
Capacity / Flow Customized (500 LPH to 100+ MLD)
Material Grade SS 316 / SS 304 / FRP Vessels
Automation Fully Automatic / PLC & SCADA
Compliance ISO 9001 / CPCB & PCB Norms
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System Description & Engineering Process

Our Industrial Reverse Osmosis (RO) Plants leverage high-rejection TFC membranes and energy-recovery devices to remove up to 99% of total dissolved solids (TDS), producing ultra-pure water for boilers, processes, and drinking.

Key Design Highlights

High salt rejection TFC membranes, SS high-pressure pumps, automatic CIP clean-in-place system, online conductivity and flow monitoring.

Standard Technical Parameters

Parameter / Component Engineering Specification
System Model / Type Industrial Grade Reverse Osmosis (RO) Plant
Plant Capacity Range 500 LPH to 100,000+ LPH (Customizable)
Feed Water TDS Range Up to 10,000 PPM (High Salinity / Effluent Feed Compatible)
Permeate Water Quality < 50 PPM TDS (Complies with BIS IS:10500 & Boiler Feed Standards)
Pressure Vessel Material FRP (Fiberglass Reinforced Plastic) / SS 316 High Pressure Vessels
High Pressure Pumps Grundfos / CNP Vertical Multistage Stainless Steel Pump
Membrane Element Dow Filmtec / Hydranautics High-Rejection Polyamide TFC
Piping & Valves SS 316 / UPVC Sch-80 Heavy Duty Industrial Piping
Control Automation Microprocessor / PLC Panel with Digital Flow & TDS Meters

Industrial Applications & Target Sectors

Textile & Dyeing Mills

High-volume effluent treatment, color removal, and water recycling for dyeing and washing processes.

Pharmaceutical Manufacturing

High-purity purified water (PW) generation complying with Pharmacopoeia standards.

Food & Beverage Industry

Process water treatment, beverage blending water purification, and CIP rinse water recovery.

Power Plants & Boilers

Ultra-pure demineralized boiler feed water to prevent scaling, pitting, and tube failure.

Chemical & Process Plants

Zero Liquid Discharge (ZLD) integration, hazardous effluent reduction, and chemical recovery.

Commercial Infrastructure

Hotels, hospitals, IT parks, and residential townships requiring clean domestic & STP recycled water.

Frequently Asked Questions

Industrial RO plants utilize high-pressure pumps to force feed water through semi-permeable thin-film composite (TFC) membranes. This process rejects up to 99.5% of dissolved salts, silica, heavy metals, and organic impurities.

RO pre-treatment requires Multi-Media Filtration (MMF), Activated Carbon Filter (ACF), Micron Cartridge Filters (5µm), anti-scalant chemical dosing, and dechlorination to prevent membrane fouling and oxidation.

Standard single-pass industrial RO systems achieve 65% to 75% permeate recovery. High-recovery systems with energy recovery devices (ERD) or multi-stage designs can achieve up to 80-85% recovery.

CIP is required when normalized permeate flow decreases by 10-15%, differential pressure increases by 15%, or salt passage increases by 10%. Regular CIP extends membrane operating life to 3-5 years.

A single-pass RO system filters water through one set of membranes. A double-pass RO feeds the permeate of the first pass into a second RO stage, producing ultra-pure water with conductivity <2 µS/cm for pharma and power plants.

Direct Quotation Request

Get an Instant Proposal & Plant Layout for Reverse Osmosis (RO) Plant

Our senior environmental engineers will evaluate your raw water parameters, required flow rate, and site footprint to provide an accurate technical and commercial proposal.

Immediate Support Hotline +91 93284 66241
Engineering Inquiry Mail info@aquacaresolution.com
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